Maintenance, Reliability and TPM Corporate Training
Instructor-led corporate training for supply chain and maintenance teams
Learn to keep plant and equipment running at peak reliability. This program teaches TPM, preventive maintenance, condition monitoring and reliability tools through guided hands-on labs and a capstone improvement project.
Instructor-led group trainingVirtual / on-site / off-site10 languagesDelivered inEnglish, Spanish, Mandarin, German, Arabic, Portuguese, Hindi, French, Japanese, Italian100+ countriesWe have delivered inUnited States, United Kingdom, India, Canada, Germany, France, Netherlands, UAE, Saudi Arabia, Singapore, Australia, Japan, Brazil, South Africa and 90+ more countries
How we build a highly reliable plant team
The Edstellar MAINTENANCE & RELIABILITY Capability Model
Diagnose maintenance maturity
Skill checks map your team's maintenance practices, failure knowledge and TPM maturity.
Standardize equipment care
Autonomous maintenance, 5S and PM task lists bring one consistent standard to every shift.
Practice in guided labs
Hands-on labs build scheduling, monitoring, FMEA and root cause analysis skill step by step.
Measure reliability gains
OEE, MTBF, MTTR and wrench-time dashboards show the improvement your program delivers.
Scale reliability culture
Repeatable routines and trained owners extend TPM and RCM practice across sites.
Need more than one program?Get a group quote
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Program Overview: What is Maintenance, Reliability and TPM?
Maintenance, Reliability & TPM is a 24-hour instructor-led program for maintenance, reliability, and operations teams that keep plant equipment running reliably. It teaches failure thinking, the TPM pillars including autonomous maintenance, preventive and condition-based maintenance, FMEA, reliability-centered maintenance logic, root cause analysis, work planning, and spares management.
Sessions combine expert briefings with hands-on workshops on the team's own equipment issues. Learners run failure mode analyses, build autonomous maintenance routines with operators, design preventive schedules, perform root cause investigations, and set up the KPIs that prove reliability is improving. Instructors review each exercise, challenge weak analyses, and coach through real plant scenarios. The program finishes with a 5.5-hour capstone, the Site Reliability Improvement Project, targeting a real equipment problem.
Sites suffer when maintenance is firefighting: operators ignore early warning signs, preventive tasks slip, spares arrive late, and the same failures repeat. TPM changes who owns reliability by putting operators on the front line of equipment care and giving planners the tools to schedule, stock, and measure. This program builds that ownership discipline step by step.
The capstone delivers a working site reliability improvement project: a defined equipment problem, applied FMEA and root cause analysis, an autonomous and preventive maintenance plan, spares and KPI recommendations, and a business case the team can present to plant leadership. It is not a paper exercise; it is the first real reliability win at their site.
Participants practice building PM schedules, running condition monitoring checks, leading FMEA sessions, investigating root causes and planning weekly maintenance work in guided labs. The program closes with a capstone project: a full site reliability improvement plan presented for instructor review. Content adapts to each cohort's equipment, systems and maintenance workflows.
What's Included in this Workshop for Your Enterprise Teams
- 1
Failure thinking and TPM foundations
Understand how equipment fails and how TPM prevents it.
- 2
Preventive and condition-based maintenance
Build schedules and monitoring routines that act early.
- 3
FMEA, RCM and root cause analysis
Apply the reliability toolkit to real asset cases.
- 4
Work planning, spares and KPIs
Plan work professionally and prove gains with dashboards.
- 5
Capstone improvement project
Deliver a reviewed site reliability improvement plan.
- Instructor-led delivery across virtual, onsite, and hybrid
- Guided labs in every module with instructor coaching
- Capstone reliability project, reviewed with your team
- Flexible scheduling around your calendar
- Lab guides, PM and FMEA templates included
- Group size and batches set along with you
Build your team's skills. Anywhere in the world.
Real-world use cases
from day one
Instructor-led training
for your teams
Delivered globally
in 100+ countries
Enterprise Training Solutions Customized for Your Company
One partner for instructor-led corporate training, delivered the way your teams work.
Request a Training Quote- Customized Training Delivery
- Scale Your Training: Small to Large Teams
- In-person Onsite, Live Virtual or Hybrid Training Modes
- Plan from 2000+ Industry-ready Training Programs
- Hands-On Labs on Live Infrastructure, Led by Industry Experts
Maintenance, Reliability and TPM Course Topics and Program Outline
A 24-hour instructor-led journey from failure thinking and TPM foundations through preventive maintenance, reliability tools and work planning to a capstone site improvement project.
Built by Edstellar with plant maintenance and reliability practitioners
Built by practitioners who run TPM programs, plan maintenance work and lead reliability improvement in production plants, shaped around your stack and use cases.
Skill checks baseline your team's maintenance practices, failure knowledge and TPM maturity before training begins.
Instructors explain maintenance strategy, TPM pillars and reliability tools with live demos on realistic equipment cases.
Guided labs build PM scheduling, condition monitoring, FMEA and RCA skill through hands-on exercises and instructor coaching.
Your team builds a full site reliability improvement project with real deliverables, reviewed in the capstone session.
From failure thinking to a capstone reliability project, every technique is practiced in guided labs.
Delivered as
Delivered as a hybrid program of live instruction and guided labs, scheduled around your team's calendar in flexible batches.
Classify real plant failure scenarios by maintenance type in a guided walkthrough.
learna)Reactive, preventive and predictive maintenance types
b)Failure modes and their causes on plant equipment
c)The bathtub curve and equipment life cycles
d)Safety basics for maintenance work
Draft an autonomous maintenance checklist for a sample production line.
learna)The eight pillars of TPM
b)Autonomous maintenance steps and cleaning standards
c)5S on the shop floor and at the workstation
d)Small-group activities and focused improvement
Create a PM task list and inspection route for a pump and motor set.
practicea)Building PM schedules and task lists
b)Vibration, thermography and oil analysis basics
c)Work orders and planning in a CMMS
d)Lubrication standards and routes
Run an FMEA and a root cause analysis on a conveyor breakdown case.
practicea)FMEA on critical assets step by step
b)RCM decision logic and task selection
c)5 Whys, fishbone diagrams and fault trees
d)Turning RCA findings into corrective actions
Build a weekly maintenance schedule and a spares criticality list for a case site.
applya)Weekly work planning and scheduling
b)Spares criticality and stocking levels
c)OEE, MTBF and MTTR dashboards
d)Maintenance cost control and budgeting
Deliver and present a complete site reliability improvement project.
applya)Asset criticality assessment across the site
b)Integrated TPM and RCM improvement plan
c)Pilot implementation roadmap with owners
d)Executive presentation of expected savings
Customize this program tailored to your team?
Tell us your training needs: what your team already works with, the level they’re at, and the topics you want them to focus on. We’ll adjust the modules, duration and hands-on labs, and send you a customized outline for your group.
Key Skills and Outcomes Your Team Will Gain
Practical skills your maintenance team applies from the first week after the program.
Classify failure modes
Match breakdowns to the right maintenance response, reactive, preventive or predictive.
Run TPM pillar activities
Apply autonomous maintenance, 5S and focused improvement steps on your own equipment.
Build PM schedules
Create task lists, inspection routes and lubrication standards that prevent unplanned stops.
Use condition monitoring
Apply vibration, thermography and oil analysis basics to spot failures before they happen.
Apply FMEA and RCA
Run failure mode analyses and root cause investigations that lead to lasting fixes.
Plan work and spares
Schedule weekly maintenance work and set spares stocking levels using criticality data.
Present reliability projects
Build and present a site reliability improvement plan with expected savings.
Teams that Benefit from this Maintenance, Reliability and TPM Group Training
Built for maintenance, reliability and operations teams responsible for plant equipment performance. Content adapts to each cohort's roles and experience so every team practices the workflows it owns.
Stronger planning and execution on every work order
Maintenance engineers gain structured methods for PM scheduling, work planning and condition monitoring that raise wrench time and cut rework.
Workflow friction
- Reactive work crowds out planned tasks
- Recurring failures on the same equipment
- Patchy CMMS and work order records
How the program helps
- Higher wrench time through better planning
- Fewer repeat failures on critical assets
- Cleaner CMMS work order discipline
Practice use cases
- PM schedules
- work planning
- CMMS work orders
- failure analysis
Practical FMEA, RCM and RCA that stick
Reliability engineers practice FMEA, reliability-centered maintenance logic and root cause analysis on realistic asset cases.
Workflow friction
- Analysis stays in spreadsheets
- RCA stops at the obvious cause
- No clear asset criticality list
How the program helps
- Better-targeted maintenance strategies
- Faster, deeper root cause investigations
- Stronger asset criticality ranking
Practice use cases
- FMEA workshops
- RCM decisions
- root cause analysis
- criticality ranking
Operators who protect equipment, not just run it
Operators learn autonomous maintenance, 5S and early abnormality detection so small issues are caught before they stop production.
Workflow friction
- Operators avoid maintenance tasks
- Abnormalities reported too late
- Basic care standards not followed
How the program helps
- Earlier detection of abnormal conditions
- Cleaner, better-maintained equipment
- Fewer minor stops in production
Practice use cases
- autonomous care
- 5S standards
- abnormality detection
- cleaning checklists
Spares stocked by criticality, not guesswork
MRO teams build criticality-based stocking levels and planning routines that cut stockouts without tying up cash in slow movers.
Workflow friction
- Emergency purchases inflate costs
- Obsolete parts sit on shelves
- Stores disconnected from planners
How the program helps
- Fewer stockouts on critical spares
- Lower inventory tied up in slow movers
- Tighter link between stores and planning
Practice use cases
- spares criticality
- stocking levels
- MRO planning
Cohorts can mix functions; labs adapt to the equipment and systems each team actually maintains.
Prerequisites: Maintenance engineers, technicians, planners and supervisors benefit most. Familiarity with plant equipment helps but is not required, and no prior TPM or reliability engineering experience is needed. Sessions adapt to each cohort's equipment, systems and workflows.
Maintenance technician to reliability engineer
Skill rows track how each capability deepens from foundational maintenance knowledge to advanced reliability practice across the program.
A program that grows with maintenance careers, from failure basics to confident reliability leadership.
Different Teams, Locations, Time Zones, or Languages? We've Got You Covered.
Whether your teams are spread across countries, time zones, languages, or experience levels, we deliver tailored training programs that ensure a consistent learning experience across your global workforce.
Certificate of Training Completion.
On successful completion, employees receive an Edstellar course completion certificate, recognizing their commitment to ongoing learning and professional development. It validates the skills they have built and motivates them to keep growing and contribute to organizational success.
Earned, not attended. Awarded on completion of all hands-on labs and the capstone project.
Training Delivery Modes: Onsite, Virtual and Hybrid
Choose the format that fits your shifts and sites; every mode includes the same guided labs and capstone project.
Onsite Training
Run the full program at your plant, using your equipment and maintenance cases in labs and the capstone project.
- Training at your plant or site
- Your equipment in every lab
- Shift-friendly scheduling options
- Team capstone on your assets
Live Virtual Training
Join live from any location with the same guided labs, instructor coaching and capstone review as the onsite program.
- Live instructor-led sessions
- Guided labs in virtual breakout rooms
- Digital templates and lab guides
- Capstone reviewed online with feedback
Hybrid Training
Blend live online sessions with onsite lab days so your team learns theory virtually and practices on real equipment.
- Live instructor across every session
- Onsite lab days at your plant
- Shared capstone project reviews
- One consistent program standard
Need a customized training format that works for your team?
Our training delivery is customized to your team's schedule, full days, half days, sessions spread across weeks, or modular formats. Share your preferred timeline, and we'll plan the training around it.
Frequently Asked Questions
Share your team size, locations and preferred dates through the enquiry form and a training advisor will send a tailored quote.
Yes. A short call helps us understand your equipment mix and maintenance goals before we finalize the program plan.
Yes. All sessions and guided labs run live online with an instructor, with the same exercises as the onsite format.
Yes. Onsite delivery works around your shifts and can use your equipment examples in the guided labs and capstone.
The program runs 24 hours across six modules, usually delivered in flexible batches that fit your operations.
Question not answered here?
Put it in the request. A training specialist answers it directly, within one business day.
Where this Training Fits in Your Team's learning path.
This course is the start of the path: reliable maintenance practice comes before analysis, prediction or formal management systems. Your team builds TPM and reliability, then analyses failure modes, predicts failures with AI, and finally governs everything under ISO 55001.
BUILD RELIABILITY
Maintenance, Reliability & TPM Training
Build maintenance and reliability practice: preventive routines, TPM, root cause work and the metrics that track equipment performance.
ANALYSE FAILURE MODES
Failure Modes & Effects Analysis Training
Analyse how equipment can fail with FMEA and rank the risks worth acting on.
PREDICT FAILURES WITH AI
AI-Driven Predictive Maintenance Training
Predict failures with AI using sensor and maintenance history, focusing on the failure modes ranked highest in FMEA.
GOVERN WITH ISO 55001
ISO 55001 Asset Management System Training
Govern maintenance and asset decisions under an ISO 55001 asset management system.
Why Choose Edstellar as Your Maintenance, Reliability and TPM Training Provider
Edstellar delivers corporate training that moves reliability performance, not just knowledge. Every module ends with something your team can use on the plant floor.
EXPERT TRAINERS
YEARS DELIVERING
ORGANIZATIONS TRAINED
CERTIFIED
Tailored
Content adapts to your equipment, maintenance systems and site conditions so every lab mirrors your real plant work.
Proven Methodology
A structured path from failure thinking to TPM practice, FMEA, RCA and a reviewed capstone improvement project.
Practice-Based Learning
Guided labs in every module put scheduling, monitoring and reliability tools into your hands from day one.
Expert Trainers
Sessions are led by practitioners with hands-on experience in plant maintenance and reliability programs.
Global Scale
Consistent delivery across sites and time zones keeps every maintenance team learning to the same standard.
Measurable Outcomes
PM schedules, FMEA outputs and a capstone project give you working assets and visible reliability gains.
Connect Maintenance Strategy With Failure Evidence and Practical Reliability Planning
Edstellar develops maintenance and reliability capability through equipment-focused workshops. Participants classify failures, design autonomous and preventive routines, and investigate breakdown causes before planning work and spares. The final site project links these decisions with reliability measures, reviewed for analysis quality, task relevance, resource priorities, and a clear explanation of the proposed improvement.
- Step 01
Consult
We explore equipment responsibilities, maintenance practices, and recurring breakdown or planning issues to identify the cohort's needs in TPM, failure analysis, and reliability measurement.
- Step 02
Plan
We establish maintenance and failure concepts before TPM and preventive routines, then connect condition-based inspection, FMEA, root-cause analysis, and work planning in the site project.
- Step 03
Align
We align maintenance and reliability expertise with engineers, technicians, planners, operations, and MRO staff, selecting representative equipment cases and appropriate support for participants new to TPM.
- Step 04
Customize
We adapt pump, motor, and conveyor cases to familiar asset conditions, providing failure and spares information that participants can use to justify maintenance priorities.
- Step 05
Execute
Participants draft operator checklists, plan inspections, and analyze breakdowns before building schedules, receiving feedback on failure logic, task effectiveness, spares criticality, and KPI selection.
- Step 06
Evaluate
We assess the reliability project for supported failure analysis, appropriate maintenance tasks, feasible work and spares plans, and measures that can test whether the proposed changes help.
Also from Edstellar
Talent assessments
Psychometric, behavioral, leadership and 360-degree assessment.
→Training needs analysis
Needs analysis, gap identification, and a training roadmap.
→L&D consulting
Learning strategy, content, technology and ROI measurement.
→OD consulting
Org design, succession planning and cultural change.
→Managed training services
Training outsourcing, vendor management, logistics and administration.
→Coaching solutions
Executive and manager coaching that keeps skills in use.
Start an RFP shaped to your needs.
Answer three quick questions about team size, scope, and how often you need the program run, then send the request from the last step. Everything you choose travels with it, so you only fill this in once.
How many team members need training?
Maintenance, Reliability & TPM Training Packages & Pricing
Where L&D holds an annual budget, license packages price the whole year at once instead of raising a purchase order per workshop. Hours and licenses are pooled across teams, programs and locations, so unused capacity is not stranded in one department.
Starter
120
trainee licenses64 hours of group training
Tailored for SMBs
Growth
320
trainee licenses160 hours of group training
Ideal for growing SMBs
Enterprise
800
trainee licenses400 hours of group training
Designed for large corporations
Custom
Unlimited
trainee licensesDuration set by the rollout
Multi-region and multi-year
Training Packages & Pricing
Choose the training format that works for your team. Pricing is customized based on your requirements, cohort size, and delivery needs.
Request a Quote for Maintenance, Reliability and TPM Training for Your Team
Tell us about your team, equipment and maintenance goals and we will design the right program format and schedule.