Lean Manufacturing Green Belt Corporate Training Course

Edstellar's instructor-led Lean Manufacturing Green Belt Training Program equips employees, teams, and leaders with the expertise to implement Lean Manufacturing principles effectively. By embracing Lean methodologies, organizations can achieve operational excellence, optimize resources, minimize waste, and enhance customer satisfaction.

32 - 40 hrs

Instructor-led (On-site/Virtual)

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About Learning Outcomes Benefits Course Outline Pricing Target Audience Pre-Requisites Trainers

Drive Team Excellence with Lean Manufacturing Green Belt Corporate Training

On-site or Online Lean Manufacturing Green Belt Training - Get the best Lean Manufacturing Green Belt training from top-rated instructors to upskill your teams.

Lean Manufacturing, also known as Lean Production or simply Lean, is a systematic approach to process management and improvement. It aims to create a streamlined and highly efficient production system by continuously identifying and eliminating various forms of waste. In the Lean context, waste refers to any activity or resource that does not contribute to creating value for the customer. The key principle is to minimize waste, optimize efficiency, and deliver customer value by eliminating activities that do not add value.

Edstellar's instructor-led Lean Manufacturing Green Belt Training Program covers various modules and topics, including Lean principles and concepts, value stream mapping, Lean Six Sigma integration, Lean leadership, and change management. This training program empowers employees to lead Lean initiatives, foster a culture of continuous improvement, and contribute to operational excellence within their organizations.

How does the Lean Manufacturing Green Belt Training Program benefit organizations?

Reduction of various types of waste, leading to cost savings
Cultivation of a culture of continuous improvement
Enhanced product and service quality
Increased customer satisfaction through efficient value delivery
Empowered workforce equipped with Lean skills and knowledge
Optimization of resource utilization and reduced inventory levels
Creation of a pathway toward operational excellence
Financial benefits through improved efficiency and cost reduction
Proactive identification and resolution of process improvement opportunities

Lean Manufacturing Green Belt Training for Employees: Key Learning Outcomes

Develop essential skills from industry-recognized Lean Manufacturing Green Belt training providers. The course includes the following key learning outcomes:

Foster a culture of continuous improvement within the organization
Utilize data-driven approaches for problem-solving and decision-making
Analyze and optimize process flow to enhance efficiency and reduce cycle times
Lead Lean initiatives and guide teams toward achieving operational excellence
Apply Lean Manufacturing principles and techniques to identify and eliminate waste in processes
Implement visual management tools and techniques to improve workplace organization and productivity

Key Benefits of the Training

Get your teams trained by experienced and expert instructors
Assessments to evaluate the understanding and application of the training outcomes
Post-training support, including access to resources, materials, and doubt-clearing sessions
The training schedule that minimizes disruption and aligns with the operational requirements
Training methodology includes a mix of theoretical concepts, interactive exercises, and group discussions
Specialized tools and cutting-edge techniques are used for driving tangible results and impact within the organizations
Flexibility in program duration, training format, and the ability to tailor the content to align with the organization's unique needs and goals

Lean Manufacturing Green Belt Training Topics and Outline

This Lean Manufacturing Green Belt Training curriculum is meticulously designed by industry experts according to the current industry requirements and standards. The program provides an interactive learning experience that focuses on the dynamic demands of the field, ensuring relevance and applicability.

Introduction to Lean Management

Principles of Lean Management:
- Continuous improvement
- Waste reduction
- Respect for people
Foundations of Lean Management:
- Customer focus
- Value creation
- Process optimization
Benefits of Lean Management:
- Increased efficiency
- Cost reduction
- Improved quality
Key concepts and terminology in Lean Management:
- Value stream
- Value-added and non-value-added activities
- Pull system

History of Lean & Toyoda Production System

Origins and evolution of Lean Management:
- Influence of Toyota Motor Corporation
- Contributions of Taiichi Ohno
Overview of the Toyota Production System (TPS):
- Just-in-Time (JIT) production
- Jidoka (automation with a human touch)
- Andon system
Waste reduction in TPS:
- Identification and elimination of waste
- Continuous improvement culture

7 Wastes & Techniques to eliminate wastes

Transportation waste:
- Unnecessary movement of goods
Inventory waste:
- Excessive stock and storage
Motion waste:
- Unnecessary movement of people
Waiting waste:
- Delays and idle time
Overproduction waste:
- Producing more than required
Overprocessing waste:
- Performing unnecessary steps or processes
Defects waste:
- Quality issues and rework
Techniques for waste elimination:
Value Stream Mapping:
- Visualizing the flow of materials and information
Just-in-Time (JIT):
- Producing only what is needed, when it is needed
Single-Minute Exchange of Die (SMED):
- Reducing setup and changeover time

Stop to fix problems – JIDOKA (Automation)

Introduction to Jidoka:
- Quality at the source
- Autonomation
Autonomation and quality at the source:
- Empowering workers to stop production when abnormalities occur
Real-time problem detection:
- Visual and audible signals for abnormal conditions
Problem resolution through Jidoka:
- Root cause analysis
- Implementing countermeasures

Mistake proofing – Poka Yoke

Introduction to Poka Yoke:
- Error-proofing techniques
Designing mistake-proofing mechanisms:
- Sensing and preventing errors
Preventing errors and defects:
- Foolproofing methods and devices
Mistake-proofing in different processes:
- Manufacturing, assembly, and service industries

KANBAN

Concept and purpose of Kanban:
- Visual signaling system
- Demand-driven production
Implementing Kanban systems:
- Pull system and replenishment
Visualizing workflow:
- Kanban cards and boards
Ensuring smooth production through Kanban:
- Controlling inventory levels
- Reducing waste and lead time

5S Techniques

Overview of the 5S methodology:
Sort:
- Removing unnecessary items and organizing workspaces
Set in Order:
- Arranging items for easy access and visual management
Shine:
- Cleaning and maintaining cleanliness
Standardize:
- Establishing standards and procedures
Sustain:
- Continuously maintaining and improving 5S practices

Kaizen

Introduction to Kaizen philosophy:
- Continuous Improvement culture
Principles of Kaizen:
- Small incremental changes
- Involvement of all employees
- Data-driven decision making
Culture of continuous improvement:
- Kaizen events and suggestions
- Gemba walks and employee engagement
Kaizen techniques for improvement:
- PDCA (Plan-Do-Check-Act) cycle
- Problem-solving tools and methodologies

Value stream mapping

Concept and purpose of value stream mapping:
- Visual representation of the entire process
- Identifying value-added and non-value-added activities
Mapping the flow of materials and information:
- Current state value stream mapping
- Future state value stream mapping
Analyzing value stream:
- Identifying bottlenecks and waste
- Value stream improvement opportunities

This Corporate Training for Lean Manufacturing Green Belt is ideal for:

What Sets Us Apart?

Lean Manufacturing Green Belt Corporate Training Prices

Elevate your team's Lean Manufacturing Green Belt skills with our Lean Manufacturing Green Belt corporate training course. Choose from transparent pricing options tailored to your needs. Whether you have a training requirement for a small group or for large groups, our training solutions have you covered.

Request for a quote to know about our Lean Manufacturing Green Belt corporate training cost and plan the training initiative for your teams. Our cost-effective Lean Manufacturing Green Belt training pricing ensures you receive the highest value on your investment.

Request for a Quote

Our customized corporate training packages offer various benefits. Maximize your organization's training budget and save big on your Lean Manufacturing Green Belt training by choosing one of our training packages. This option is best suited for organizations with multiple training requirements. Our training packages are a cost-effective way to scale up your workforce skill transformation efforts..

Starter Package

125 licenses

64 hours of training (includes VILT/In-person On-site)

Tailored for SMBs

This Corporate Training for Lean Manufacturing Green Belt is ideal for:

Edstellar's instructor-led Lean Manufacturing Green Belt Training Program is designed for organizations looking to upskill IT analysts, team managers, change managers, HR managers, finance managers, CEO, CFO, and CTO.

Prerequisites for Lean Manufacturing Green Belt Training

Lean Manufacturing Green Belt Training Program does not require any prior knowledge.

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Bringing you the Best Lean Manufacturing Green Belt Trainers in the Industry

The instructor-led Lean Manufacturing Green Belt Training training is conducted by certified trainers with extensive expertise in the field. Participants will benefit from the instructor's vast knowledge, gaining valuable insights and practical skills essential for success in Lean Manufacturing Green Belt practices.

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